Ultrafiltration membrane trains in an operating water treatment plant
Solutions — Pilot Testing

Prove it on your water before you build.

A scaled pilot skid runs against your actual feed water, producing real data on recovery, flux, and fouling — so the production system is sized for your conditions, not theoretical assumptions.

How a Pilot Runs

Three steps from sample to specification.

01

Sample & Analyze

We review your feed-water characteristics, variability, and treatment targets to define pilot success criteria.

02

Pilot on Site

A scaled pilot skid runs against your water, measuring real recovery, flux, and fouling behavior over time.

03

Design & Build

Pilot data drives the final system design — sized and configured to your validated conditions.

Deliverables

Data you can design — and decide — on.

  • ✓ Validated recovery and flux rates on your feed water
  • ✓ Fouling behavior and cleaning regime recommendations
  • ✓ A production-system design basis grounded in measured performance
  • ✓ A clear go/no-go decision before major capital commitment
Ultrafiltration membrane housings on a common manifold
The Unit

The Akualys UF Pilot Unit — a complete pilot plant in a 20-ft container.

Delivered, started up, and running on your water. Everything a serious UF pilot needs ships inside one container.

Inside the container

  • ✓ 2 × Akualys PVDF UF modules — 861 ft² of membrane area
  • ✓ Feed pump & backwash pump
  • ✓ Air blower for air scour
  • ✓ CEB dosing pumps & daily tanks (NaOCl, NaOH, acid)
  • ✓ CIP unit
  • ✓ PLC control panel

Measured on your water

  • ✓ Feed and filtrate flow (FT 101 / FT 102)
  • ✓ Feed and filtrate pressure (PT 101 / PT 102)
  • ✓ Filtrate turbidity (AIT 101)
  • ✓ Backwash and CEB cycles under real fouling conditions

Full general arrangement and simplified P&ID are included in the pilot unit brochure — download it below.

Pilot Unit Brochure

Akualys UF Pilot Unit — specs, layout & P&ID.

The pilot unit brochure covers the full 20-ft container: equipment list, general arrangement (plan view), and a simplified P&ID. Enter your email and it's yours.

  • ✓ Complete equipment list with tags (pumps, blower, tanks, CIP, PLC)
  • ✓ General arrangement of the 20-ft container
  • ✓ Simplified P&ID showing flow, pressure, and turbidity instrumentation

Get the brochure

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Pilot Options

A pilot format for every stage of decision.

Pilot unit specifications and durations are scoped per project — contact us for details.

Bench-Scale Screening

Initial treatability screening on feed-water samples to confirm UF is the right approach.

Request details

On-Site Pilot Skid

A scaled skid operating at your facility for weeks to months, under real operating conditions.

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Demonstration Unit

Extended demonstration runs for stakeholder validation and operator training before full scale.

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Ready to pilot on your water?

Send us your feed-water characteristics and treatment targets — we'll propose a pilot plan and timeline.

Contact Our Team